Title:
Process Development for the Manufacture of an Integrated Dispenser Cathode Assembly Using Laser Chemical Vapor Deposition

dc.contributor.advisor Lackey, W. Jack
dc.contributor.author Johnson, Ryan William en_US
dc.contributor.committeeMember Fedorov, Anei G.
dc.contributor.committeeMember Rosen, David
dc.contributor.committeeMember Pradeep Agrawal
dc.contributor.committeeMember Sitaraman, Suresh K.
dc.contributor.committeeMember Thomas Starr
dc.contributor.department Engineering en_US
dc.contributor.department Mechanical Engineering
dc.date.accessioned 2005-07-28T18:08:17Z
dc.date.available 2005-07-28T18:08:17Z
dc.date.issued 2004-12-13 en_US
dc.description.abstract Laser Chemical Vapor Deposition (LCVD) has been shown to have great potential for the manufacture of small, complex, two or three dimensional metal and ceramic parts. One of the most promising applications of the technology is in the fabrication of an integrated dispenser cathode assembly. This application requires the deposition of a boron nitridemolybdenum composite structure. In order to realize this structure, work was done to improve the control and understanding of the LCVD process and to determine experimental conditions conducive to the growth of the required materials. A series of carbon fiber and line deposition studies were used to characterize processshape relationships and study the kinetics of carbon LCVD. These studies provided a foundation for the fabrication of the first high aspect ratio multilayered LCVD wall structures. The kinetics studies enabled the formulation of an advanced computational model in the FLUENT CFD package for studying energy transport, mass and momentum transport, and species transport within a forced flow LCVD environment. The model was applied to two different material systems and used to quantify deposition rates and identify ratelimiting regimes. A computational thermalstructural model was also developed using the ANSYS software package to study the thermal stress state within an LCVD deposit during growth. Georgia Techs LCVD system was modified and used to characterize both boron nitride and molybdenum deposition independently. The focus was on understanding the relations among process parameters and deposit shape. Boron nitride was deposited using a B3N3H6-N2 mixture and growth was characterized by sporadic nucleation followed by rapid bulk growth. Molybdenum was deposited from the MoCl5-H2 system and showed slow, but stable growth. Each material was used to grow both fibers and lines. The fabrication of a boron nitridemolybdenum composite was also demonstrated. In sum, this work served to both advance the general science of Laser Chemical Vapor Deposition and to elucidate the practicality of fabricating ceramicmetal composites using the process. en_US
dc.description.degree Ph.D. en_US
dc.format.extent 56284185 bytes
dc.format.mimetype application/pdf
dc.identifier.uri http://hdl.handle.net/1853/6978
dc.language.iso en_US
dc.publisher Georgia Institute of Technology en_US
dc.subject CFD modeling en_US
dc.subject Thermal model
dc.subject Structural model
dc.subject Mass transport
dc.subject Carbon
dc.subject Molybdenum
dc.subject Boron nitride
dc.subject LCVD
dc.subject Laser chemical vapor deposition
dc.subject.lcsh Lasers en_US
dc.subject.lcsh Cathodes Design and construction en_US
dc.subject.lcsh Chemical vapor deposition en_US
dc.title Process Development for the Manufacture of an Integrated Dispenser Cathode Assembly Using Laser Chemical Vapor Deposition en_US
dc.type Text
dc.type.genre Dissertation
dspace.entity.type Publication
local.contributor.corporatename George W. Woodruff School of Mechanical Engineering
local.contributor.corporatename College of Engineering
relation.isOrgUnitOfPublication c01ff908-c25f-439b-bf10-a074ed886bb7
relation.isOrgUnitOfPublication 7c022d60-21d5-497c-b552-95e489a06569
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