Title:
MOLTEN-BASED 3-D DIRECTWRITE FABRICATION OF MICRO STRUCTURES

dc.contributor.advisor Kardomateas, George A.
dc.contributor.author Chen, Yining
dc.contributor.committeeMember Leo, Claudio Di
dc.contributor.committeeMember Zhu, Ting
dc.contributor.committeeMember Rimoli, Julian
dc.contributor.committeeMember Hanagud, Sathyanaraya
dc.contributor.department Aerospace Engineering
dc.date.accessioned 2022-01-14T16:08:51Z
dc.date.available 2022-01-14T16:08:51Z
dc.date.created 2021-12
dc.date.issued 2021-12-07
dc.date.submitted December 2021
dc.date.updated 2022-01-14T16:08:51Z
dc.description.abstract The micro fabrication is the backbone of information age. From phones people use daily to the satellite in the orbit, they all rely on the control unit, sensors that made by microfabrication techniques. With decades of rapid development, the micro fabrication technology has reached a dimension that no one can image in the past. The next state of art micro electric fabrication dimensions has reached 2nm which is 1/6000 that in 1970s. However, these fabrication techniques are mostly planar and become more and more expensive and make it only economically feasible for mass productions. Thus, it has difficulties in making 3D or very high aspect ratio structures due to it is mainly a 2D process. Meanwhile, the demand for 3D micro-structures or high aspect ratio microstructures is increasing in various fields, such as micro needles, micro antenna etc. In this dissertation, we develop a direct-write method to fabricate 3D micro-structures and high aspect ratio microstructures at low cost that can fill this gap. Our method is based on molten materials extruding from a nozzle by pressure to form microstructures on the substrates. These critical dimensions of the structures can be as small as hundred nanometer level while maintaining hundreds of aspect ratio. We explore the mechanism in the fabrication and realize precise control of the process. The bonding and mechanical strength of the fabricated structures are also strong enough to serve as senor or mold for sequential processes. It provides a unique method for micro device that has application in biomedical and microelectronics. The process can be stacked up together to fabricate more complex or more dense structures. Very high dense and aspect ratio structure arrays are readily fabricated. Moreover, we also develop a method to fabricate microneedle arrays. These micro needles arrays can serve as mold to get polymer replica which has many applications in biomedical field, such as medical drug/vaccine delivery, bio-signal monitoring, etc.
dc.description.degree Ph.D.
dc.format.mimetype application/pdf
dc.identifier.uri http://hdl.handle.net/1853/66097
dc.language.iso en_US
dc.publisher Georgia Institute of Technology
dc.subject Microfabrication
dc.subject 3D process
dc.subject High aspect ratio structures
dc.title MOLTEN-BASED 3-D DIRECTWRITE FABRICATION OF MICRO STRUCTURES
dc.type Text
dc.type.genre Dissertation
dspace.entity.type Publication
local.contributor.advisor Kardomateas, George A.
local.contributor.corporatename College of Engineering
local.contributor.corporatename Daniel Guggenheim School of Aerospace Engineering
local.relation.ispartofseries Doctor of Philosophy with a Major in Aerospace Engineering
relation.isAdvisorOfPublication e62aa2d0-7baf-43bf-8754-3a984802bb90
relation.isOrgUnitOfPublication 7c022d60-21d5-497c-b552-95e489a06569
relation.isOrgUnitOfPublication a348b767-ea7e-4789-af1f-1f1d5925fb65
relation.isSeriesOfPublication f6a932db-1cde-43b5-bcab-bf573da55ed6
thesis.degree.level Doctoral
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