Title:
Digital twin volume registration for Voxel-based closed-loop machining systems

dc.contributor.author Collins, James S.
dc.contributor.committeeMember Tucker, Thomas M.
dc.contributor.committeeMember Wang, Yan
dc.contributor.department Mechanical Engineering
dc.date.accessioned 2018-08-20T15:38:29Z
dc.date.available 2018-08-20T15:38:29Z
dc.date.created 2018-08
dc.date.issued 2018-07-24
dc.date.submitted August 2018
dc.date.updated 2018-08-20T15:38:29Z
dc.description.abstract The goal of representing the physical state of a part throughout the manufacturing process as a digital twin has become a popular topic in recent years. With new advancements in additive-subtractive (hybrid) technologies, the need to gather and process spatial information from inside a CNC system has intensified. Open-loop g-code execution continues to operate with no feedback to describe the current state of the workpiece. It is evident that scanning sensors must be integrated into future machining systems in order to construct a closed-loop architecture whereby the controller can process geometric data to update subsequent commands. This dynamic, closed-loop g-code architecture will revolutionize manufacturing. In order to advance the research in close-loop machining systems, this thesis presents a simple but novel technique for voxel volume model registration. This is done through the application of registering and machining near-net-shape structures and rough castings. Through the implementation of a Euclidean distance transform and variance calculation, an intensity-based similarity metric is demonstrated over a discrete voxel domain driven by a metaheuristic registration algorithm. Simulation tests conducted over a uniform grid structure show that the technique is successful in positioning a floating volume inside its corresponding near-net-shape. Results for six 0.1mm resolution voxel models are reported followed by the metric’s performance under different starting conditions and registration constraints. Tests indicate that the technique works best for narrow to moderately offset volumes. The technique is presented as a prototype to demonstrate the viability of the method. Further applications and refinements of this simple technique will provide engineers with an additional method for part registration to be used in future developments of closed-loop machining systems.
dc.description.degree M.S.
dc.format.mimetype application/pdf
dc.identifier.uri http://hdl.handle.net/1853/60295
dc.language.iso en_US
dc.publisher Georgia Institute of Technology
dc.subject Digital twin
dc.subject Volume registration
dc.subject Image registration
dc.subject CAM
dc.subject Voxel
dc.subject Closed-loop CNC
dc.subject CNC closed-loop machining
dc.title Digital twin volume registration for Voxel-based closed-loop machining systems
dc.type Text
dc.type.genre Thesis
dspace.entity.type Publication
local.contributor.corporatename George W. Woodruff School of Mechanical Engineering
local.contributor.corporatename College of Engineering
relation.isOrgUnitOfPublication c01ff908-c25f-439b-bf10-a074ed886bb7
relation.isOrgUnitOfPublication 7c022d60-21d5-497c-b552-95e489a06569
thesis.degree.level Masters
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