Title:
Design for pre-bond testability in 3D integrated circuits

dc.contributor.advisor Lee, Hsien-Hsin Sean
dc.contributor.author Lewis, Dean Leon en_US
dc.contributor.committeeMember Bakir, Muhannad
dc.contributor.committeeMember Lim, Sung Kyu
dc.contributor.committeeMember Vuduc, Richard
dc.contributor.committeeMember Yalamanchili, Sudhakar
dc.contributor.department Electrical and Computer Engineering en_US
dc.date.accessioned 2013-01-17T20:47:38Z
dc.date.available 2013-01-17T20:47:38Z
dc.date.issued 2012-08-17 en_US
dc.description.abstract In this dissertation we propose several DFT techniques specific to 3D stacked IC systems. The goal has explicitly been to create techniques that integrate easily with existing IC test systems. Specifically, this means utilizing scan- and wrapper-based techniques, two foundations of the digital IC test industry. First, we describe a general test architecture for 3D ICs. In this architecture, each tier of a 3D design is wrapped in test control logic that both manages tier test pre-bond and integrates the tier into the large test architecture post-bond. We describe a new kind of boundary scan to provide the necessary test control and observation of the partial circuits, and we propose a new design methodology for test hardcore that ensures both pre-bond functionality and post-bond optimality. We present the application of these techniques to the 3D-MAPS test vehicle, which has proven their effectiveness. Second, we extend these DFT techniques to circuit-partitioned designs. We find that boundary scan design is generally sufficient, but that some 3D designs require special DFT treatment. Most importantly, we demonstrate that the functional partitioning inherent in 3D design can potentially decrease the total test cost of verifying a circuit. Third, we present a new CAD algorithm for designing 3D test wrappers. This algorithm co-designs the pre-bond and post-bond wrappers to simultaneously minimize test time and routing cost. On average, our algorithm utilizes over 90% of the wires in both the pre-bond and post-bond wrappers. Finally, we look at the 3D vias themselves to develop a low-cost, high-volume pre-bond test methodology appropriate for production-level test. We describe the shorting probes methodology, wherein large test probes are used to contact multiple small 3D vias. This technique is an all-digital test method that integrates seamlessly into existing test flows. Our experimental results demonstrate two key facts: neither the large capacitance of the probe tips nor the process variation in the 3D vias and the probe tips significantly hinders the testability of the circuits. Taken together, this body of work defines a complete test methodology for testing 3D ICs pre-bond, eliminating one of the key hurdles to the commercialization of 3D technology. en_US
dc.description.degree PhD en_US
dc.identifier.uri http://hdl.handle.net/1853/45756
dc.publisher Georgia Institute of Technology en_US
dc.subject Shorting probes en_US
dc.subject Test wrapper design en_US
dc.subject 3D-MAPS en_US
dc.subject DFT en_US
dc.subject Design for test en_US
dc.subject 3D integration en_US
dc.subject Pre-bond test en_US
dc.subject Test architecture en_US
dc.subject.lcsh Three-dimensional integrated circuits
dc.subject.lcsh Integrated circuits
dc.title Design for pre-bond testability in 3D integrated circuits en_US
dc.type Text
dc.type.genre Dissertation
dspace.entity.type Publication
local.contributor.corporatename School of Electrical and Computer Engineering
local.contributor.corporatename College of Engineering
relation.isOrgUnitOfPublication 5b7adef2-447c-4270-b9fc-846bd76f80f2
relation.isOrgUnitOfPublication 7c022d60-21d5-497c-b552-95e489a06569
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