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Space Systems Design Laboratory (SSDL)

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    Evaluation of Multidisciplinary Optimization (MDO) Techniques Applied to a Reusable Launch Vehicle
    (Georgia Institute of Technology, 2004-04-29) Brown, Nichols
    Optimization of complex engineering systems has always been an integral part of design. Due to the size and complexity of aerospace systems the design of a whole system is broken down into multiple disciplines. Traditionally these disciplines have developed local design tools and computer codes (legacy codes) allowing them to perform optimization with respect to some aspect of their local discipline. Unfortunately, this approach can produce sub-optimal systems as the disciplines are not optimizing with respect to a consistent global objective. Multidisciplinary design optimization (MDO) techniques have been developed to allow for multidisciplinary systems to reach a global optimum. The industry accepted All-at-Once (AAO) technique has practical limitations and is confined to only small, conceptual level problems. New multi-level MDO techniques have been proposed which may allow for the global optimization of the large, complex systems involved in higher levels of design. Three of the most promising multi-level MDO techniques, Bi-Level Integrated System Synthesis (BLISS), Collaborative Optimization (CO) and Modified Collaborative Optimization (MCO) are applied, evaluated and compared in this study. The techniques were evaluated by applying them to the optimization of a next generation Reusable Launch Vehicle (RLV). The RLV model was composed of three loosely coupled disciplines, Propulsion, Performance, and Weights & Sizing, composed of stand-alone, legacy codes not originally intended for use in a collaborative environment. Results from the multi-level MDO techniques will be verified through the use of the AAO approach and their benefits measured against the traditional approach where the multiple disciplines are converged using the fixed point iteration (FPI) process. All the techniques applied will be compared against each other and rated qualitatively on such metrics as formulation and implementation difficulty, optimization deftness and convergence errors. i