Title:
Design of active flow control device integration into a composite flap structure

dc.contributor.advisor Colton, Jonathan S.
dc.contributor.author Li, Jason
dc.contributor.committeeMember Glezer, Ari
dc.contributor.committeeMember Kalaitzidou, Kyriaki
dc.contributor.department Mechanical Engineering
dc.date.accessioned 2017-08-17T18:56:48Z
dc.date.available 2017-08-17T18:56:48Z
dc.date.created 2016-08
dc.date.issued 2016-06-30
dc.date.submitted August 2016
dc.date.updated 2017-08-17T18:56:48Z
dc.description.abstract Integration of active flow control technology into civil transport aircraft is a highly desired objective due to the potential part count, weight, and recurring manufacturing cost reductions. However, the costs and the manufacturability of integrating active flow control devices, specifically fluidic oscillators, into a civil transport aircraft are not known. Additionally, the effects of different manufacturing techniques on fluidic oscillator performance are not known, specifically with regard to fused deposition molding (FDM) and selective laser sintering (SLS) manufacturing methods. In this thesis, fluidic oscillators fabricated by FDM and SLS are compared to devices manufactured using injection molding, machining, and stereolithography. Slight correlations are determined between manufactured characteristics and air flow performance. Furthermore, the nozzle wall thickness and the air flow rate were determined to affect velocity profiles. All tested devices ultimately produced successful oscillation frequencies and a velocity profile with two local velocity peaks. Next, a best design concept (BDC) of a fluidic oscillator integrated into the leading edge of a trailing edge composite flap structure is attained through checking against design specifications, utilizing experimental results, applying design methodologies, and simulating expected loading conditions. Moreover, three BDC designs are visualized, each representing different manufacturing and assembly methods. Manufacturing and assembly procedures at the macro- and micro-scales are described. Finally, cost analyses of manufacturing, assembly, material, and weight costs are conducted for the three BDC designs to estimate the total costs of the integration solution, which ranges from about $4090 per aircraft for low production volumes to about $2600 per aircraft for high production volumes.
dc.description.degree M.S.
dc.format.mimetype application/pdf
dc.identifier.uri http://hdl.handle.net/1853/58588
dc.language.iso en_US
dc.publisher Georgia Institute of Technology
dc.subject Active flow control
dc.subject AFC
dc.subject Fluidic oscillator
dc.subject Integration
dc.subject Flap
dc.subject Axiomatic design
dc.subject Design for manufacturing and assembly
dc.title Design of active flow control device integration into a composite flap structure
dc.type Text
dc.type.genre Thesis
dspace.entity.type Publication
local.contributor.advisor Colton, Jonathan S.
local.contributor.corporatename George W. Woodruff School of Mechanical Engineering
local.contributor.corporatename College of Engineering
relation.isAdvisorOfPublication a1d2f2ce-a503-4dc2-a3bf-46e5c7ef4f40
relation.isOrgUnitOfPublication c01ff908-c25f-439b-bf10-a074ed886bb7
relation.isOrgUnitOfPublication 7c022d60-21d5-497c-b552-95e489a06569
thesis.degree.level Masters
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