Methodology for Optimal Design of a Conformal Ablative Heatshield

Author(s)
Sidor, Adam T.
Braun, Robert D.
Kennedy, Graeme J.
Advisor(s)
Editor(s)
Associated Organization(s)
Organizational Unit
Daniel Guggenheim School of Aerospace Engineering
The Daniel Guggenheim School of Aeronautics was established in 1931, with a name change in 1962 to the School of Aerospace Engineering
Series
Supplementary to:
Abstract
Conformal ablators are low density composite materials comprised of a flexible fibrous substrate and polymer matrix. Recent advancements have improved the efficiency of conformal ablator fabrication through vacuum infusion processing where resin is directly injected into a fiber substrate enclosed in a matched mold. This mold filling process can be numerically simulated to inform mold and process design. An automated methodology pairing a mold filling simulation with an approach for tiling a heatshield geometry leads to designs optimized for manufacturing. Material property estimation generalizes the approach to a range of constituent materials, enabling rapid conceptual evaluation of a conformal ablative heatshield. This work improves on the state of the art which relies on heuristic methods tailored to a particular material and aeroshell geometry. Results for a 4.5 meter, 70 degree sphere-cone aeroshell demonstrate the power of an integrated approach.
Sponsor
Date
2018-06
Extent
Resource Type
Text
Resource Subtype
Paper
Rights Statement
Unless otherwise noted, all materials are protected under U.S. Copyright Law and all rights are reserved